ABSTRACT
This paper investigates the effect of vanadium on the composition and morphology of intermetallics formed during the squeeze casting of Mgmodified Al–8Fe–1.4V–8Si alloy in both monolithic form and as-reinforced with 7.58, 10.52 and 15.68 wt.% SiC particles (SiCp). Iron intermetallics of -Al7(Fe,V)3Si and -Al18Fe11Si phases were predominantly observed in the alloy and composite. SEM studies and the EDX analyses revealed that refinement of Fe-intermetallics and modification of -phases to less deleterious morphologies of -phases has been achieved by vanadium addition of 1.4%. Also, heat treatment enhances V diffusion and SiC particles act as nucleation sites for the formation of finer -intermetallics. Fractographs exhibited cracking of long -phases and partial decohesion of SiCp from the matrix.
ABSTRACT
A feasibility study of the partial squeeze and vacuum die casting process was performed to make defect-free casting products with excellent mechanical properties. The trial die casting process in this study was industrially implemented for producing a reaction shaft support made of a hyper eutectic Al±15%Si alloy. To combine the squeezing and vacuum effect, the plunger injection system was designed and attached to a chill vent type vacuum machinery system. The combination of the vacuum effect before injection and the squeezing effect after injection resulted in excellent defect-free die casting products. The uniform distribution of ®ne acicular eutectic and proeutectic silicon obtained from the trial process also provided excellent mechanical properties.